560sec ece

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c107

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All the clutches and bands actually look quite ok.
How is she shifting now, as smooth as a gravy sandwich? 🤣
Yes much better.
Before it would not be very happy when cold. resistance in reverse and it would erractically shift at times, sometimes smoothly, sometimes banging into gear. Not it works really well.
 

Michel

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New project has arrived at the stable - 1987 560SEC ECE


View attachment 5833

Originally a UK market car as can be seen from the side repeaters. Has the code 822 engine so 10:1 etc. imported in 2005 but surprisingly seems to be rust free underneath.

Got a long list of smaller improvements and servicing to do on the car, wheels will be coming off and being replaced with factory ones. Would like to remove chrome arch trims but they have been glued on. Wheels currently on the car will be for sale.

I’ve yet to remove cam covers to check condition of chain and guides. That is a job for this weekend. Looks like it will need valve stem seals due to some unfortunate puffs of smoke.

I’ve already changed the oil and trans oil,flushed the ps fluid, fixed the odometer and removed the gaudy chrome rings around the gauges, conditioned the leather and cleaned the interior.
Congratulations!...
One of the prettiest Benzes ever!
 
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Fitted a new drag link, after making the mistake of not checking that the RHD part is different to the LHD part and now had the car aligned for the drive to melbourne.

Glad I got it done, as my hoist blew a gasket soon after and sent fluid everywhere. Will have to look into getting it serviced.

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A few more things before I drive the car to Melbourne:

1) SLS fluid flush

before
IMG_6667.jpeg
Removed the old fluid, refilled and started the flush. Flow is low so an easy one person job. ZHM is cheap at sparesbox

IMG_6668.jpeg

changed the filter while I was there as it was a bit dirty.

IMG_6671.jpeg

After flush, fluid is a much better colour.

IMG_6672.jpeg
 
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Did rear speakers last night too.



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Back in January, I went to drive my 560SEC. It was parked in the corner of my garage so I needed full lock to get the car out. I noticed that I lost power steering, so I got out of the car to check the belt.

I was surprised to see the engine running, but the belts were stationary, including the crank pully and harmonic balancer. They would occasionally move when the car was revved.

I realized that I couldn't' drive the car in that state, and I was heading overseas in a week, so I put the car back in the garage.

When I returned, I booked the car into my mechanic. On the day it was due, I got up early, before 6am and called the NRMA for a tow, wanting to get in before the rush of people who had a flat battery to get to work.

Took about 90 minutes for them to come, and so with about 20 minutes to go (they have quite a nice app) I went to get the car out onto the street.
Only problem was that since I started it 6 weeks earlier with no alternator, the battery was no flat. Enter the 240D, which was able to jump start it. The 240D is actually quite good for this, as while it only has a 55amp alternator, it uses pretty much no power once running, so you get the entire amount of charging current down the jump leads.

2025-02-28 07-24-28.jpeg

I got the car out onto the street and then turned it off, as with no water pump I didn't want to overheat it. The tow truck soon took it away and I followed in the 240D, about the only time a 240D is faster than an ECE 560SEC.

2025-02-28 07-31-06.jpeg

Once the problem was diagnosed the prognosis was not good.

The crank pully and the harmonic balancer bolt to a sort of flange and it had cracked and had destroyed the woodruff key that holds it in place and done some damage to end of the crankshaft.

The worst case scenario was a new crank, but we wanted to try other things first.

I sourced a second hand flange to start with.

2025-03-06 12-46-19.jpeg

This replaced the broken part, but the woodruff key slot was damaged to the point where a new key would not work. The new flange also had to be slightly modified as the ruined woodruff key had sort of melted onto the end of the crank making it thicker at the inner end. To fit it, my mechanic got in the guy who does the thread repairs to cars for him, and they drilled a hole to insert a dowl to hold it in place.

IMG_5494.jpg

This is the last update I got on friday, so I assume its all going together and I'll have the car back soon.
 
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Fwiw in an engineering sense I think a dowel pin is better than a woodruff key. The key will always bear the load on two edges in the rectangular slot, and an edge and a point in the secant slot, so stress concentration is guaranteed as soon as the vlamping force of The Big Fat Nut isn't enough or, gasp, isn't used at all by design (dunno if that applies here, hope not, mercedes engineers not being known for poor training etc).

Assuming a strong enough dowel you should be able to virtually drive the accessory belt indefinitely with the BFN finger tight by comparison, as the dowel will just try and gently stretch the flange collar (which I assume has the crank pulley around it as a further constraint as well).
 
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This is the old flange.
IMG_1834.jpeg



The guy who did it does this mod to American V8’s that get a supercharger. It puts too much load on the crank otherwise.

Ultimately it should be stronger than new but the down side is the dowl needs to be drilled out if you want to replace the front crank sealIMG_1837.jpeg
 

abl567

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More detailed write up:
So when are you fitting the supercharger?
Seems rude not to given the newly installed latent capability😂
 

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