I've sort of shared company with many 116s and some 107s over a period of some sixteen years, and well before that, in the '80s or was it '70s, I also owned a Finnie 250 - no 'S', no 'SE', just the latest of the Finnies with the shortened front guards and the normal round lights as on the 230s and 190s.
I really do think that most rust problems with our cars relate to some very common design deficiencies in some areas. Regarding the 116s, the design of having a channel in the bottom of the doors with the rubber tucked in, is a poor design feature. The channel should be done away with. Interior floors - I really think that the stuff applied to the rear floors again is not a good feature, because the coverung can hide the rust developing under it. We won't even talk about the front and the foam covering that's glued to the floor and when, once wet, you'll never get rid of the moisture. Rear wheel wells - don't know why they can so easily be suspect to rust. I mean, after all, it is good solid steel and there is a drain hole in each well. I guess we can blame father time for that one. Rust around the screens - in my view, the contours of the rubbers in the bottom corners is three quarters of the problem. On the front, in the bottom corners on each side, and similar in the rear, with the added rust harboring traps provided by the anodized screen surrounds. Not a brilliant design, as well as being difficult to remove and then re-fit.
Next, the sound proofing on the firewall is not ideal - it does trap moisure which, again is reluctant to be removed. There are some other areas as well, such as sunroof/sunroof frame but, all in all, considering the age of the cars and the fact that so many suffer from neglect in the later years, a well maintained and garaged car should be quite trouble free. Regards Styria